OUR FACILITY
TOUR OUR BUILDING AND OUR CAPABILITIES
Within the walls of All-Color’s 80,110 square foot facility you will find a courteous and knowledgeable bilingual staff. With over 150 years of combined powder coating experience we are able to assist you in every step of the powder coating process. We guide you from color selection to on time delivery with our own fleet of trucks.
Manufacturers and fabricators find that working with All-Color allows them to focus on their core production or defer the cost of an in-house operation. Our customers often make use of our pack and ship or prefinishing services that we offer.
OUR BUILDING
OUR PRODUCTION FACILITY
Based in Oregon, Wisconsin, All-Color Powder Coating operates out of a 80,110 square foot facility. Our employees take pride in maintaining a clean and safe work environment.
All-Color Powder Coating is proud to offer state-of-the-art powder coating equipment. We utilize the latest technology available in the powder coating industry so you can be assured that your parts will be finished using the best process available.
Please click here to obtain a printed summary of our system capabilities.
AUTOMATED AND BATCH PROCESSING
All-Color Powder Coating, Inc. is proud to offer state-of-the-art powder coating equipment. Our lines utilize the latest technology available in the powder coating industry so you can be assured that your parts will be finished using the best process available.
Metal Line #1
Our first line can handle a part that is 30″ wide x 66″ high and 10′ long. It consists of a 660′ enclosed track conveyor designed at 8 feet/minute. Your parts will be cleaned in our five-stage automated spray wash system that uses an alkaline cleaner and iron phosphate with a R.O. water final rinse. Once cleaned and pretreated, your parts will move into our natural gas convection dry-off oven with a variable temperature up to 400° F. They then move into a climate controlled powder application room where a Wagner SuperCube powder application booth will spray the color of your choice. Once in this booth, your parts are sprayed by six automatic electrostatic guns. This state-of-the-art powder application booth provides us with quick color change technology which allows us to complete color changes in 10 minutes or less. Once the powder is applied, your parts will move into our I.R. gas convection combination oven where parts are cured per the manufacturer’s specifications.
Metal Line #2
Our second line can handle a part that is 24″ wide x 48″ high and 5′ long. It consists of a 740′ enclosed track conveyor designed at 12 feet/minute. Your parts will be cleaned in our automated three stage spray wash system that uses a cleaner phosphate combination with a R.O. water final rinse. Once cleaned and pretreated, your parts will move into our natural gas convection dry-off oven with a variable temperature up to 400° F. They then move into the same climate controlled powder application room where another Wagner SuperCube powder application booth will spray the color of your choice. Once in this booth, your parts are sprayed by six automatic electrostatic guns. This state-of-the-art powder application booth provides us with quick color change technology which allows us to complete color changes in 10 minutes or less. Once the powder is applied, it will move into the I.R., gas convection combination oven to be cured per the powder coating manufacturer’s specifications.
Metal Line #3
Our third line can handle a part that is 24” wide x 66” high and 4’ long. It consists of a 500’ enclosed track conveyor designed at 8 feet/minute. Your parts will be cleaned in our five-stage automatic spray wash system that uses an alkaline cleaner and a zirconium conversion coating with a R.O. water final rinse. Once cleaned and pretreated, your parts will move into our natural gas convection dry-off oven with a variable temperature up to 400 degrees F. They then move into our climate-controlled powder application room where a Wagner Super Cube application booth with spray the powder color of your choice using six automatic electrostatic powder guns. This state-of-the-art powder application booth provides up with quick color change technology which allows for a complete color changes in 10 min or less. Once the powder is applied, your parts will move into our I.R. gas convection combination oven where parts are cured per the manufacturer’s specifications.
All-Color Powder Coating offers two state-of-the-art batch powder coating systems. Our first batch line was installed in 2005 and is used mainly for low volume parts and larger items like patio furniture and railings. Our newer batch line was installed in 2016 and gives us the flexibility to continue to powder coat additional low volume jobs, while relieving some of the workload from our conveyor lines and large batch schedule.
Our batch lines can handle maximum part sizes that are 7 feet 6 inches high x 7 feet 6 inches wide x 20 feet long and 9 feet high x 9 feet wide x 11 feet long. Your parts will be cleaned with a high pressure spray wand that uses a cleaner phosphate combination and a R.O. water rinse. We also use an etching cleaner and adhesion sealer for aluminum parts. After drying, the parts will be sprayed using manual Wagner electrostatic guns in the color of your choice. Once the powder is applied, your parts will move into one of the gas convection ovens to be cured per the powder coating manufacturer’s specifications.
